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Revista Politécnica

versión On-line ISSN 2477-8990versión impresa ISSN 1390-0129

Rev Politéc. (Quito) vol.54 no.1 Quito ago./oct. 2024

https://doi.org/10.33333/rp.vol54n1.08 

Article

Efecto de la Sustitución Total del Agregado de Cantera por Agregado de Río en la Resistencia del Concreto

Effect of Total Replacement of Quarry Aggregate by River Aggregate on the Strength of Concrete

Paul Mauricio Monje Yovera1 
http://orcid.org/0000-0001-7039-1308

Socrates Pedro Muñoz Perez2  * 
http://orcid.org/0000-0003-3182-8735

Villena Zapata, Luigi Italo3 
http://orcid.org/0000-0001-9430-0028

Juan Martín García Chumacero1 
http://orcid.org/0000-0001-7134-8408

Edwin Adolfo Diaz Ortiz2 
http://orcid.org/0000-0001-7213-9552

José Luis Quispe Osorio2 
http://orcid.org/0000-0001-5166-4390

1Universidad Señor de Sipán, Facultad de Ingeniería, Arquitectura y Urbanismo, Pimentel, Perú

2Universidad Nacional Toribio Rodríguez de Mendoza de Amazonas, Facultad de Ingeniería Civil y Ambiental, Chachapoyas, Perú

3Universidad César Vallejo, Facultad de Ingeniería y Arquitectura, Trujillo, Perú


Resumen:

Actualmente, la recolección y el proceso de triturado de agregado finos y gruesos, se ha vuelto costoso y ha aumentado el tiempo de transporte por la complejidad de ciertas zonas en la sierra del Perú. Como consecuencia se extrae agregado de río como sustitución total del agregado fino y grueso para la preparación de concreto estructural, desconociendo a ciencia cierta si es totalmente viable utilizar este agregado para beneficio de intereses constructivos. Por lo cual, este estudio tiene como objetivo evaluar la sustitución total del agregado fino y grueso por el agregado de río obtenido de la ciudad de Cajamarca, Perú sobre las propiedades mecánicas del concreto. Se fabricaron probetas de hormigón con árido fino y grueso y otras con árido de río de las canteras Huaquillo y Portachuelo, respectivamente. Se consideraron los diseños de 175 kg/cm2 y 210 kg/cm2, además ensayos como slump, peso unitario, resistencia a la compresión, flexión y un análisis de varianza (ANOVA) en bloque de Tukey. Se realizó una campaña experimental con pastas cementosas para evaluar el efecto en las propiedades físicas y mecánicas debido al uso de agregado de río, las muestras que contenían agregado fino y agregado grueso revelaron buenos resultados en términos de propiedades mecánicas. Sin embargo, el concreto elaborado con agregado de río cumplen con la resistencia mínima requerida de diseño teórico siendo apta para utilizarse como sustituto total, siendo un tema científico nuevo e importante a destacar.

Palabras clave: árido grueso; hormigón; árido fino; propiedades mecánicas; árido de río

Abstract:

Currently, the collection and crushing process of fine and coarse aggregate has become costly and transportation time has increased due to the complexity of certain areas in the Peruvian highlands. As a consequence, river aggregate is extracted as a total substitution of fine and coarse aggregate for the preparation of structural concrete, but it is not known for sure if it is totally viable to use this aggregate for the benefit of construction interests. Therefore, the objective of this study is to evaluate the total substitution of fine and coarse aggregate by river aggregate obtained from the city of Cajamarca, Peru, on the mechanical properties of concrete. Concrete specimens were manufactured with fine and coarse aggregate and others with river aggregate from the Huaquillo and Portachuelo quarries, respectively. It is considered the designs of 175 kg/cm2 and 210 kg/cm2, in addition to tests such as slump, unit weight, compressive strength, flexural strength and an analysis of variance (ANOVA) in Tukey's block. An experimental campaign was carried out with cementitious pastes to evaluate the effect on physical and mechanical properties due to the use of river aggregate; the samples containing fine aggregate and coarse aggregate revealed good results in terms of mechanical properties. However, concrete made with river aggregate meets the minimum required theoretical design strength and is suitable to be used as a total substitute, which is a new and important scientific issue to highlight.

Keywords: coarse aggregate; concrete; fine aggregate; mechanical properties; river aggregate

1. INTRODUCTION

Hydraulic concrete is the second most consumed material in the world after water. In the construction industry, it is one of the main elements used to carry out construction works, due to the different properties it can contain, such as resistance, corrosion, durability, etc. (Flores Fernandez et al., 2019; Grinys et al., 2020), being the material that is used in large quantities worldwide (Da Silva et al., 2017). Likewise, fine and coarse aggregates form the skeleton of concrete and generally occupy 60-75 % of the volume (Yaragal et al., 2019). One of the constant and increasingly asked questions is whether the deposits are suitable for preparing concrete (Oliveira et al., 2020). Aggregates can greatly influence the fresh and hardened properties of concrete, in particular by their shape and size characteristics (Güçlüer, 2020). The different mechanical properties mainly depend on the material attributes to make concrete strong and durable (Qing-Xiang et al., 2020). Such that, each professional controls the quality according to his experience (Orozco et al., 2018).

However, in the construction industry (García et al., 2023), the environmental issue should not only be seen by using natural ingredients, but also the recycling of materials from those found on riverbanks or beaches, the use of these materials can reduce costs (Fadzilla Sari et al., 2020). River sediments as aggregate material for concrete production have been investigated by various researchers (Yan et al., 2022). In addition, 30 % of the sediment volume is mainly sand and is easily reusable, for concrete (Beddaa et al., 2020). Nevertheless, in many cases, in order to use this material, it is necessary to transport it from long distances to the source of origin, where prices increase considerably, one of the solutions is that the processed coarse aggregate is replaced by natural granular material (Zega et al., 2006).

This is of increasing concern as this material presents different durability problems, as a result of the passage of time and the interaction with the environment (Solís-Carcaño and Alcocer-Fraga, 2019). Thus, the reuse of river sediments as aggregates becomes a sustainable management technique since it offers the potential to obtain economic benefits by reducing up to 41 % the cost of concrete production (Beddaa et al., 2021). Recap, that the use of natural stone aggregates is especially resilient, as their procurement is net from river beds for concrete production (Tugrul Tunc, 2018). Emphasizing a problem of scarcity of natural aggregate materials, priority is given to the use of river aggregate, which is a mixed material between aggregates and sands. In relation to this, the search for a new source of fine aggregate substitute for the production of concrete, which can be substituted naturally by river granular material is important (Ararsa et al., 2018). Currently, in Peru there are few scientific studies on the use of river aggregate as a total substitute for quarry aggregate, that is a gap existing until today.

While research demonstrates relevant data using river granular material, the findings of Aïssoun et al. (2015) show that concrete produced with crushed stone exhibited a 22-42 % lower surface slump compared to similar concrete made with river aggregate. Additionally, the increase in fines content from 8 to 18 % led to a significant reduction in slump due to the fine particles in the sand aggregate. Mixes made with crushed aggregate had 10 % higher compressive strength at 56 days than those with river aggregate. However, other researchers, Duc-Trong et al. (2022), mentioned that crushed sand in an optimum amount was 5 to 10% by mass has a favorable effect on the workability and strength of concrete. Likewise, the researchers, Limantara et al. (2017), mention in their findings on the compressive strength test that employing the natural river material, they obtained a value of 19.47 MPa while with a crushed mixture, they obtained a value of 21.12 MPa, respectively at 28 days of curing.

Other research studies according to Eziefula et al. (2020) showed that the compressive strength increased with granite by 38.13 N/mm2, river stone by 34.57 N/mm2 and local stone by 31.96 N/mm2 with the river aggregate being higher than local stone. On the other hand, according to Laserna and Montero (2016), they obtained a 15 % increase in compressive strength for natural river aggregates with a substitution ratio of 100 %, while a decrease of approximately 10-25 % was observed for crushed natural aggregate mixtures. With respect to flexural strength, according to Hachani et al. (2017), they mentioned that the flexural strength increased by 46 % in 28 days compared to concrete with crushed aggregate. Finally, it was concluded that a concrete with pebbles will be better employed in concretes with medium strength or non-structural concrete.

Few studies have been carried out on the total substitution of fine and coarse aggregate from quarries by river aggregate in the concrete mix, presenting a current knowledge gap on the certainty of its adequate use or not in structural concrete. This work contributes on the use of the total substitution of fine and coarse aggregate by river aggregate, in order to reduce the exploitation and overexploitation of aggregate quarries in the highlands of Peru, and on the use that can be given to river aggregate specifically depending on the characteristics of this material. This generates the feasibility of its use for the construction of structural or non-structural elements to the surrounding communities.

2. MATERIALS AND EXPERIMENTAL PROCESS

Ordinary Portland Cement

Ordinary Portland cement Type I (OPC) - Weight 42.50 kilograms was used to obtain a conventional hydraulic binder without any type of additive. The properties of cement are listed in Table 1.

Table 1 Properties of ordinary Portland cement 

Processed aggregate and river aggregate

The aggregates used in the preparation of the concrete were: fine aggregate and coarse aggregate from quarries. The quarry aggregate was obtained from two locations, the first was the Huaquillo quarry and the second the Portachuelo quarry, extracted from the city of San Ignacio, Cajamarca, Peru. The characteristics of the fine and coarse aggregates of the quarries analyzed are shown in Table 2, the granulometric curves of the river aggregates are shown in Figure 1 and of the quarry aggregate in Figure 2. The granular materials used are shown in Figure 3.

The results do not vary with the quarry aggregates because the river aggregate maintains a heterogeneous mixture, since it was obtained from two different natural quarries, the first A (Huaquillo) located at coordinates E 729 061.48 m; S 9 311 862.87 m, and the second B (Portachuelo) located at coordinates E 727 478.96 m; S 9 435 647.70 m.

Table 2 Physical properties of aggregates 

Figure 1 River aggregate particle size distribution curve 

Figure 2 Grain size distribution curve of quarry aggregate 

Figure 3 Fine aggregate (a), coarse aggregate (b) and river aggregate (c) 

Fresh state testing

The mixtures were prepared in a laboratory mixer, in a typical procedure, proceeding to the placement of the materials in the mixer, in a total mixing time of 8 minutes. Once the mixing procedure was completed, slump tests were performed using the Abrams cone according to ASTM C143 and on the other hand, the unit weight and air content were measured using the Washington pot according to ASTM C138 and ASTM C231, respectively, and finally the temperature was recorded with a digital thermometer under ASTM C1064.

Hardened state testing

The compressive strength according to ASTM C39 was performed in cylindrical molds of diameter 150 mm and height of 300 mm and for the flexural test according to ASTM C78 in prismatic molds of width, height and length of 150 x 150 x 550 mm, respectively, the specimens after demolding after 24 hours were immersed under water for test days 7, 14 and 28 days according to the conditions of ASTM C192.

Table 3 shows each description of each representative label for each study design integrating parameters such as study quarry, quarry aggregate (fine aggregate and coarse aggregate), river aggregate and theoretical strength design (F´c).

Table 3 Description of concrete 

Concrete mix design

The concrete mix design was carried out under the ACI 211.1 standard, for a design strength of 175 and 210 kg/cm2 which used fine aggregate, coarse aggregate and for the mix with treatment the total replacement of 100 % of fine and coarse aggregate by river aggregate considering each study quarry, a water-cement ratio of 0.74 and 0.68 was used, being constant for each design of 175 and 210 kg/cm2, respectively, no plasticizer was used, the proportions are shown in Table 4.

Table 4 Quantities per m3 of each experimental mix design 

Statistical model ANOVA

Tukey's block analysis of variance (ANOVA), also known as two-way ANOVA with repeated measures, is an extension of the standard analysis of variance used to compare the means of three or more groups in a repeated-measures or blocked experimental design. This type of experimental design is common in studies in which the same experimental units (subjects, samples, etc.) are subjected to different treatments or conditions at different times or situations.

3. RESULTS AND DISCUSSIONS

Effect of river aggregate on the slump, unit weight, temperature and air content

As shown in Table 5, the slump test under ASTM C143 considerations had a variation from 3.33 to 5.08 %, which is within the allowable design range of 3 to 4 inches. The unit weight under ASTM C138 considerations is shown to be denser with river aggregate than with fine and coarse aggregate, however, this is not significant when evaluated in the hardened compressive strength test. The test of temperature and air content under ASTM regulatory considerations, it was observed that they oscillate with temperatures not higher than 28 °C, and a variation between each temperature not higher than 1 °C. Meanwhile, the air content shows to be lower with the river aggregate as opposed to the fine and coarse aggregate, this is due to the porosity that the river material must contain, being inversely proportional to the unit weight.

Table 5 Fresh state testing of mix designs 

The slump results obtained in this research are different from the findings of the authors Aïssoun et al. (2015), as they mentioned that concrete produced with crushed stone exhibited a surface slump of 22 % to 42 %, lower compared to similar concrete made with rounded coarse aggregate, the increase in fines content from 8 % to 18 % led to a significant reduction in slump due to the fine particles in the sand aggregate. With respect to tests such as unit weight, air content and temperature, there are no records to date, however, there is a not very significant variation of results in the use of fine and coarse aggregate, and samples with the total replacement of these stone materials by river aggregate.

Effect of river aggregate on compressive strength .

Figure 4 shows that the compressive strength considering the replacement of the fine and coarse aggregate by river aggregate, shows to be lower than the conventional aggregate used. This is due to the specific weight of this material, as obtained on the quarries Figure 4(a, b)

Figure 4 (c, d) shows that the specific weight of the aggregate from this quarry (Portachuelo) is lower than the aggregate from the quarry (Huaquillo) in Figure 4 (a, b), which affects the strength, this is predominant with a higher strength with the fine and coarse aggregate up to 4.39 and 7.66 % over the river aggregate for the 175 and 280 strength designs, respectively.

The results obtained differ from those found in other studies. For example, Laserna and Montero (2016) obtained an increase of 15 % in compressive strength for natural river aggregates with a substitution ratio of 100%, while a decrease of approximately 10-25 % was observed for mixtures of crushed natural aggregates. The resistances are not significantly reduced, due to the fact that the composition of the river aggregate compared to the conventional aggregate predominates the granulometric distribution, so the best gradation presents a homogeneity in the mixture and also the texture of the aggregate is vital for the adherence that it opts for with its binders against internal stresses.

Effect of river aggregate on flexural strength

As shown in Figure 5, the results of the flexural strength are affected with the total replacement of the fine and coarse aggregate with river aggregate. However, even with total replacement, the minimum resistance of the modulus of rupture is maintained as specified in equation 1, where f'c (kg/cm2) for the flexural strength.

Figure 4 Compressive strength results Portachuelo Quarry (a and b); Huaquillo Quarry (c and d) 

Showing to be within the minimum required normative parameters, since with respect to the minimum required resistance between 1 to 5 kg/cm2 above this for using river aggregate from both study quarries.

Against these results were compared and disagreed, as stipulated by the researchers Hachani et al. (2017), where they mentioned that the flexural strength increased by 45 % to 46 % in 7 and 28 days, unlike the concrete made with crushed aggregate, finally it was concluded that a concrete with pebbles will be better employed in concretes with medium strength or non-structural concrete.

Statistical analysis ANOVA

According to Figure 6(a), corresponding to the variable compressive strength of design 175, the ANOVA test with blocks, presented a p-value of significance greater than 0.05 (p = 0.0549 > 0.05), i.e. there is no significant difference between treatments T5 and T7, as well as the post hoc Tukey's multiple comparisons test, showed equal letters on the box and whiskers diagrams (letter "a" in both boxes).

Figure 5 Flexural strength results Portachuelo Quarry (a and b); Huaquillo Quarry (c and d) 

Figure 6(b), in reference to the variable design compressive strength 210, the p-value of significance of the ANOVA test in blocks, presented a value less than 0.05 (p = 0.00213 < 0.05), i.e., we can affirm that there is a significant difference between treatments T6 and T8, this affirmation can be supported with the Tukey multiple comparisons test, where both box plots show different letters, being treatment T6 the one that presented the significantly higher compressive strength, reaching a sample mean compressive strength of 243.33 kg/cm².

Figure 6(c), in reference to the flexural strength variable of design 175, the p-value of significance of the ANOVA test in blocks, resulted to be less than 0.05 (p = 0.000903 < 0.05). That is to say, there is a significant difference between treatments T5 and T7, also the Tukey Post Hoc test, allowed us to support establishing different letters on the box plots, finding that treatment T5, was where the significantly higher flexural strength was recorded, finding a sample average flexural strength equal to 37.18 kg/cm².

Figure 6 Boxplot with Tukey's block ANOVA and multiple comparisons of the study: according to the variable’s compressive strength (kg/cm²), flexural strength (kg/cm²) and slump test (in) for each corresponding design. 

In Figure 6(d), a significant difference was also found between treatments T6 and T8, because the p-value of significance of the ANOVA test in blocks was less than 0.05 (p = 0.000683 < 0.05), likewise, Tukey's multiple comparisons test showed that the treatment that maximized the flexural strength variable was treatment T6, reaching an average sample tensile strength of 43.40 kg/cm².

In Figure 6(e), the slump test variable of design 175, we can affirm that there is no significant difference between treatments T5 and T7, because the p-value of significance of the ANOVA test in blocks presented a value greater than 0.05 (p = 0.634 > 0.05), and the p-value of significance of the ANOVA test in blocks presented a value greater than 0.05 (p = 0.634 > 0.05), as well as equal letters are observed above the box and whisker diagrams supporting the Tukey's multiple comparisons test.

Finally, in Figure 6(f), no significant difference was visualized between treatments T6 and T8 in reference to the variable settling test of design 210, where a p-value of significance greater than 0.05 (p = 0.177 > 0.05) was found, as well as equal letters in the box and whiskers diagrams, which were assigned by Tukey's multiple comparisons test.

4. CONCLUSIONS

The study shows that river aggregate significantly influences the mechanical properties of concrete by totally replacing the fine and coarse aggregate in the preparation of concrete for structural purposes, which leads to the following conclusions to be considered:

This study on the effect of river aggregate in total replacement of the processed aggregate (fine and coarse aggregate), showed reliable results on the effect of river aggregate on the design strengths of 175 and 210 kg/cm², respectively.

It was observed that with river aggregate from the Huaquillo and Portachuelo quarries, the compressive strength was lower between 3.7 % and 4.39 % and between 6.38 % and 7.62 %, corresponding to 175 kg/cm2 and 210 kg/cm2 respectively.

It was observed that with river aggregate from the Huaquillo and Portachuelo quarries, the flexural strength was reduced between 8.47 % and 9.51 % and between 7.47% and 9.66 %, corresponding to the strength of 175 kg/cm2 and 210 kg/cm2 respectively.

It is concluded that it is feasible to use river aggregate for the elaboration of structural concrete, totally substituting the independent processed aggregates over the fine and coarse aggregates, since it presented values above the theoretical design resistances.

Consider that the results obtained include certain characteristics of aggregates belonging to the highlands of Peru, which is not an indicator that can be used in different areas of the country itself or abroad, as it should be analyzed in the respective tests per location.

In addition, further studies on aggregates such as X-ray disphraction, to determine the chemical and mineralogical composition and its direct or indirect influence on the strength of concrete, as well as chemical tests, are recommended.

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BIOGRAPHIES
Paul Mauricio, Monje Yovera, Civil Engineer from Universidad Señor de Sipán, with experience in the development of road infrastructure projects, reinforced concrete and others. Studies of reinforced concrete specialization programs with the use of specialized software and studies on the quality of concrete.
Socrates Pedro, Muñoz Perez, Civil Engineer graduated from the Universidad Nacional Pedro Ruiz Gallo - Lambayeque in 2006, with 11 years of experience in execution of civil works and production of precast and prestressed and 16 years of collegiate, with a Master's degree in Earth Sciences with mention in Geotechnics from the Universidad Nacional de San Agustin - Arequipa, Doctor in Civil Engineering from the Universidad Nacional del Santa. My main values are loyalty, responsibility, companionship, punctuality and the desire to excel. Former undergraduate professor in the courses of Soil Mechanics, Fluid Mechanics, Geology at Universidad Católica San Pablo, Universidad Nestor Caceres Velasquez, Universidad Alas Peruanas, Former Postgraduate Professor at Universidad Nestor Caceres Velasquez in the course of Soil and Rock Mechanics, Professor at Universidad Nacional Toribio Rodriguez de Mendoza.
Luigi Italo, Villena Zapata, Statistical Engineer from the National University of Trujillo, Master in Education with mention in higher education didactics from the Universidad Privada Antenor Orrego and doctoral candidate in statistics and mathematics at the Universidad Nacional del Santa. As work experience I have been head of the Statistics Unit of the Bagua Support Hospital "Gustavo Lanatta Lujan", I have worked in the Statistics and Informatics Unit and Epidemiology Unit - Regional Health Management La Libertad. Teaching experience in universities and author of books and articles in indexed journals Scopus and Web of Science.
Juan Martín, García Chumacero, Civil Engineer from the Universidad Señor de Sipán, studying a Master's Degree in Geology at the Universidad Nacional Mayor de San Marcos, Lima, Peru. Engineer dedicated to the area of research as a consultant and researcher in different branches of civil engineering such as concrete technology, roads and soil and slope stability, seismic analysis of structures among other areas, experience in writing research reports, scientific and review articles, contribution as a reviewer of a scientific article of the Journal Faculty of Engineering-University of Antioquia. Experience in supervision of educational infrastructure works and real estate projects at national level.
Edwin Adolfo, Diaz Ortiz, Civil engineer, specialist in environmental management. PhD in Science and Engineering. With experience in the elaboration of environmental management instruments and in diverse engineering projects as a consultant and construction supervisor. University professor in the field of soil mechanics, road works, construction supervision, construction quality, management and administration of civil projects and scientific research projects.
José Luis, Quispe Osorio Degree in Physics, graduated from the National University of Trujillo. Full-time Associate Professor at the Faculty of Civil and Environmental Engineering (FICIAM) of the Universidad Nacional Toribio Rodríguez de Mendoza de Amazonas. Experienced in thesis advising in the field of applied physics.

Recibido: 20 de Septiembre de 2024; Aprobado: 23 de Junio de 2024

Autor para correspondencia: *mperezsp@ucvvirtual.edu.pe

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